BOPP & PP Bag Manufacturing

🇧🇼 Major Manufacturers & Suppliers

Sak ’n Pak

• Designs and manufactures a wide range of woven PP bags in Botswana, servicing sectors like agriculture, mining, food, and industrial clients in Gaborone, Ramotswa, Lobatse, Mahalapye, Serowe, Palapye, and more.

• Products include standard and laminated bags (5 kg to 80 kg), bulk/BIG‑BAGs (up to 1.5 ton), firewood bags, grain/fertilizer bags, chemical bags, and others.

• Manufacturing process:

  1. Extrusion: Converting PP granules + additives into tapes.

  2. Weaving: Tapes woven into woven fabric rolls.

  3. Converting: Printing (flexo), cutting, and sewing into finished bags.

Mega Bags Botswana

• Local manufacturer specializing in woven PP and BOPP laminated bags for multiple industries.

• Currently hiring a Production Specialist, indicating active expansion in their manufacturing capabilities.

Fanlick Holdings Pty Ltd

• Based in Gaborone; leading woven plastic bag maker—especially maize-meal bags.

• Operates with 200–300 staff, ISO 9001 certified, and exports under USD 1 million/year, to markets including Australia, Canada, Germany, Thailand, and the UK.

🌍 Imports & Market Links

• Local businesses often complement production with BOPP film bag imports. TradeKey lists active buyers of BOPP-laminated woven bags in Botswana.

• Go4WorldBusiness and ExportHub list Botswana-based suppliers of BOPP/PP bags, primarily in Gaborone.

🧰 Production Processes & Bag Types

BOPP Laminated Woven Bags

• Made with PP woven fabric laminated with BOPP film.

• Offers enhanced print quality, moisture/grease barrier, stiffness, improved resistance, and clarity.

• Manufacturing stages:

  1. Tape extrusion and weaving into fabric.

  2. Reverse rotogravure printing on BOPP film.

  3. Extrusion lamination of film onto woven fabric.

  4. Cutting, stitching/gusseting, hemming, and finishing (handles, perforations, easy-open features).

Bag Styles Available

• Block-bottom, pinch-bottom (tamper-resistant), open-mouth, valve types—all in laminated/unlaminated versions.

• Sizes typically range from small retail packaging to 1.5-ton bulk sacks.

📊 Production Capacity & Quality

• Knack Packaging (international, referenced for process benchmark) claims up to 1 million BOPP bags/day and 4 million pinch-bottom bags/month.

• Botswana factories such as Sak ’n Pak and Mega Bags likely operate with smaller but competitive capacities, equipped with extruders, looms, printers, laminators, and sewing machines.

🏭 Industry Takeaways

• Local capability: Botswana supports end-to-end PP & BOPP bag manufacturing—from raw tape extrusion to finished products.

• Market reach: Manufacturers serve local agricultural (maize, seed, fertilizer), industrial (mining, chemicals), food packaging, and export markets.

• Quality standards: ISO 9001 certification is common (e.g., Fanlick), and processes support high-quality printing and barrier properties.

• Growth dynamics: Companies like Mega Bags are actively hiring, suggesting investment and scale-up.

✅ Tips for Working with Botswana Suppliers

1. Specify bag type: Decide between plain woven PP or laminated BOPP; BOPP offers better printing and barrier properties.

2. Confirm certifications: Especially ISO 9001, for export-grade assurance.

3. Ask about capacity & lead times: Bulk orders (e.g., fertilizer, maize) may require verifying daily or monthly production ceilings.

4. Include customization needs: Printing (1–4 colours), bag types (valve/open-mouth), grams per square metre, and features like handles or easy-open options.

5. Engage via trade portals: Go4WorldBusiness, TradeKey, or ExportHub can connect you with verified Botswana suppliers.

📌 Summary Table